Job Description
Waterproofing & Complex Polyurea Application
Products Used
- Master Builder’s Emaco T-430 (Degussa)
- Polycoat’s U-22
- Aromatic Polyurea
Project Overview
At a famous Southern California amusement park, a popular water flume ride had developed leaks in roughly 20,000 square feet of exterior structural plaster planters. Innovative Painting and Waterproofing was brought in after the original contractor’s subpar work had to be removed, leaving a short two-week window to complete the difficult project. The site presented unique challenges: applicators had to maneuver around rocks, crevices, and overhanging “cliffs,” all while wearing full PPE and safety harnesses. Work also had to be staged carefully, since certain areas remained open to the public during the day.
Application
The substrate had to be removed, along with landscaping, soils, a failed membrane, and contaminants. This was hand-scraped and/or ground off using 6066 Heavy Duty 7 grinders from Milwaukee Tools. Surfaces were vacuumed clean with Ridgid 6.5-horsepower industrial vacuums. Voids and cavities were filled with Master Builder’s Emaco T-430 (Degussa). All drain and pipe penetrations were caulked with Sonneborn’s NP-1 urethane sealant. Next, 1/4″ x 1/4″ keyway saw cuts/control joints were installed 2” above new soil transitions using WDC.009 Clear Wire Tape from TrimTape.The required surfaces were primed with Polycoat’s U-22 100% solids primer using a Graco Reactor E-XP2 plural component proportioner and Fusion spray gun, then finished with 2,000 gallons of aromatic polyurea, sprayed to a thickness of 125 mils. IPW also installed drain mat protection boards and gravel bags at drains as required.
Results
IPW not only came from behind to meet the deadline, but they beat it — finishing the 2-week job in just 3 1/2 days! This not only highlighted the crew’s incredible teamwork but also the tremendous time savings offered by polyurea. The project was completed in 2005 and is still in excellent condition.
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Our Services
Plural Component Coating
Plural coatings are advanced, fast-curing, Zero VOC / low-odor materials that offer outstanding durability, chemical resistance, and long-term performance, making them ideal for extending the lifespan of surfaces. Our team is fully certified to safely and efficiently apply these coatings, including polyurea, epoxies, and urethane systems, for various applications and conditions, including hard-to-access or challenging environments.
Restoration Services
From brick and concrete restoration to graffiti removal and seismic retrofitting, we expertly restore structures and surfaces to their original beauty. We offer a full range of services, including eco-friendly cleaning, joint raking, tuck-pointing, seamless wall repair, and painting, among others, to make your space safe, sound, and extend the life of the structure.
Waterproofing & Prep Work
We offer a comprehensive range of waterproofing and painting solutions that protect every surface, from roof to foundation, safeguarding investments from costly water intrusion and environmental damage. Our expert team will assess your facility to recommend the best, most cost‑effective approach, combining the right products and methods to fit both your budget and technical requirements.
Industrial & Commercial Painting
Utilizing in-depth industry knowledge and advanced application techniques, we deliver tailored painting and corrosion mitigation solutions for complex and unusual projects across industries. Our team specializes in the precise application of special coatings formulated to protect, enhance, and extend the lifespan of your valuable assets, prioritizing safety and quality assurance above all else.
Liquid Applied Roofing
Designed for roofs of all sizes, our liquid roofing solutions deliver seamless, long-term protection over existing TPO, 3 ply compound, or metal roofing surfaces. These high-performance treatments form a tough, flexible barrier that resists leaks, UV damage, and weathering. Providing a smart, cost-effective way to restore your roof, increase energy efficiency, and extend its service life.
Spray Polyurethane Foam
A highly adaptable solution for both commercial and industrial settings, Spray Polyurethane Foam (SPF) delivers both insulation and waterproofing in a single, seamless pass, making it suitable for a wide range of applications. Expanding on contact, SPF coatings form an airtight, moisture‑resistant barrier that improves energy efficiency while providing a durable surface for protective topcoats.
Request a Free Service Estimate
We provide competitive bid proposals at no charge. To ensure cost-effectiveness, quality workmanship, customer satisfaction, and warranty eligibility (when applicable), our quotes include:
Site Analysis
Job Specifications
Material Recommendations
Cost Assessment
Site Preparation
Case Studies
Explore our project portfolio to learn more about our expertise and problem‑solving abilities. Each case study showcases how we achieve exceptional results, regardless of the project’s scope or complexity.
Testimonials
Cor-Ray Painting operates with an above-and-beyond service mindset, always striving for perfection in our industrial coating services, which is best qualified by our client’s praise.