Job Description
Protective Lining
Products Used
- FreedomTuff 6160 Primer
- FreedomTuff 2243 CR Polyurea
Project Overview
The Kimberly Clark plant in Fullerton, CA, needed a reliable lining system for its main clarifier, an essential part of the manufacturing process for Scott toilet paper. As a 24/7 facility that supplied much of the western U.S., downtime was a critical concern. IPW utilized a high-performance polyurea system to provide strong protection while minimizing downtime, thanks to its fast-curing properties.
Application
To ensure the best solution, a chemical test was conducted first to verify that the selected product, FreedomTuff 2243 CR Polyurea, would withstand the various chemicals present in the clarifier.
Once verified, the IPW team removed buildup from the concrete tanks with high-pressure water jetting. The damaged areas were then repaired with high-strength, fast-curing concrete, then washed and cleaned with a soluble salt remover to extract chlorides and sulfates within the concrete. To create the proper substrate, the concrete was sandblasted to achieve a CSP 3-4 profile. Followed by 1 coat of FreedomTuff 6160 epoxy primer, which was then applied at 8–10 mils. This system was completed with the application of 100-mils using FreedomTuff 2243-CR Polyurea. After the coating application was completed, high-voltage spark testing was performed to verify that the coating system was continuous, free of any holidays or pinholes, ensuring the new lining system would provide long-term performance.
Results
Thanks to IPW’s experience and efficiency, the clarifier was rapidly returned to service. The work was completed during a scheduled 6-day plant shutdown. Allowing the facility to reopen and operate around the clock. With its upgraded, durable lining, the clarifier would be shielded against water ingress, chemical attack, and mechanical stress for years to come.
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Your trusted authority for complex commercial & industrial clean and coat projects.|
Our Services
Plural Component Coating
Plural coatings are advanced, fast-curing, Zero VOC / low-odor materials that offer outstanding durability, chemical resistance, and long-term performance, making them ideal for extending the lifespan of surfaces. Our team is fully certified to safely and efficiently apply these coatings, including polyurea, epoxies, and urethane systems, for various applications and conditions, including hard-to-access or challenging environments.
Restoration Services
From brick and concrete restoration to graffiti removal and seismic retrofitting, we expertly restore structures and surfaces to their original beauty. We offer a full range of services, including eco-friendly cleaning, joint raking, tuck-pointing, seamless wall repair, and painting, among others, to make your space safe, sound, and extend the life of the structure.
Waterproofing & Prep Work
We offer a comprehensive range of waterproofing and painting solutions that protect every surface, from roof to foundation, safeguarding investments from costly water intrusion and environmental damage. Our expert team will assess your facility to recommend the best, most cost‑effective approach, combining the right products and methods to fit both your budget and technical requirements.
Industrial & Commercial Painting
Utilizing in-depth industry knowledge and advanced application techniques, we deliver tailored painting and corrosion mitigation solutions for complex and unusual projects across industries. Our team specializes in the precise application of special coatings formulated to protect, enhance, and extend the lifespan of your valuable assets, prioritizing safety and quality assurance above all else.
Liquid Applied Roofing
Designed for roofs of all sizes, our liquid roofing solutions deliver seamless, long-term protection over existing TPO, 3 ply compound, or metal roofing surfaces. These high-performance treatments form a tough, flexible barrier that resists leaks, UV damage, and weathering. Providing a smart, cost-effective way to restore your roof, increase energy efficiency, and extend its service life.
Spray Polyurethane Foam
A highly adaptable solution for both commercial and industrial settings, Spray Polyurethane Foam (SPF) delivers both insulation and waterproofing in a single, seamless pass, making it suitable for a wide range of applications. Expanding on contact, SPF coatings form an airtight, moisture‑resistant barrier that improves energy efficiency while providing a durable surface for protective topcoats.
Request a Free Service Estimate
We provide competitive bid proposals at no charge. To ensure cost-effectiveness, quality workmanship, customer satisfaction, and warranty eligibility (when applicable), our quotes include:
Site Analysis
Job Specifications
Material Recommendations
Cost Assessment
Site Preparation
Case Studies
Explore our project portfolio to learn more about our expertise and problem‑solving abilities. Each case study showcases how we achieve exceptional results, regardless of the project’s scope or complexity.
Testimonials
Cor-Ray Painting operates with an above-and-beyond service mindset, always striving for perfection in our industrial coating services, which is best qualified by our client’s praise.